robotised casting and glazing lines

Gaiotto Automation is the specialist in automated and robotic glazing systems of the Sacmi Group and also deals in internal robotic handling systems for high pressure casting cells

Robotics is our field of expertise

Gaiotto-branded robotised glazing and automatic applications in the Healthcare sector.

> 40

YEARS OF EXPERIENCE

> 1150

robotised glazing lines

3

Glazing robot models

GA2000 Robot

GA2000 Robot

Robot for glazing

The use of the innovative GA2000 Robot dramatically minimises human intervention in the glazing process, making it automatic and perfectly repeatable.

GA-OL robot

GA-OL robot

Glazing robot

GA-OL is the new Gaiotto robot, designed specifically for off-line programming, but also capable of using all the existing programming on GA 2000 robots.

GA/F-OL robot

GA/F-OL robot

Robot for glazing

GA/F-OL is Gaiotto's recommendation for all those who wish to introduce an optimised automation solution in the form of a Fanuc robot. Full compatibility with the Gaiotto off-line programming software package.

Off-line 7WD

Off-line 7WD

Programming software for Gaiotto robots

Innovative system specifically designed to obtain efficient workpiece glazing. The system, starting from digitisation of the piece to be treated, allows a glazing program to be created without leaving the comfort of your desktop workstation.

Mass Control

Mass Control

Automatic glazing control system

Mass control is the exclusive Gaiotto system to control glaze delivery to the spray gun for perfect glaze coating.

Inspection and glazing booths

Inspection and glazing booths

Stainless steel booths with filtration systems

These booths are structures equipped to carry out finishing operations in enclosed areas segregated from the working environment and equipped with special systems for catching processing waste.

Siphon glazing machines

Siphon glazing machines

completion and accessories for glazing systems

Siphon glazing machines are designed to glaze quickly, efficiently and cost-effectively without any waste the most hard-to-reach parts of WC bowls such as the inside of rims and siphons.

GDA80 low pressure spray gun

GDA80 low pressure spray gun

Spray gun specially designed for robotised applications

High product atomisation capacity, with the possibility of replacing two standard guns with one GDA 80 in many installations. Reduced number of wear parts, thanks to the membrane closure system.

Glazing carousels

Glazing carousels

Plant engineering solutions for automatic glazing

This is the most commonly used device in robotised glazing cells; it allows the performance of the cells to be improved. The main advantage is the separation between the piece changeover time and the glazing time.

Foot cleaner

Foot cleaner

Plant engineering solutions for automatic glazing

The system is designed to allow fo thorough foot cleaning by using rotating sponges positioned so as to cover the entire surface of the piece which must make contact to the kiln car plate.

Centring systems

Centring systems

Plant engineering solutions for automatic glazing

Vision system equipped with a Touch Screen PC and a video camera, which helps the operator accurately position the piece. The system communicates with the PLC via ethernet.

Bar conveyor

Bar conveyor

Plant engineering solutions for automatic glazing

Very simple construction system easy to keep in operation, it is mainly used for the unloading phase.

Belt Conveyor

Belt Conveyor

Plant engineering solutions for automatic glazing

The system is used for linear workpiece transfers from one workstation to another. The machine configuration is suitable for interfacing with automatic loading and unloading systems.

Linear transfer unit

Linear transfer unit

Plant engineering solutions for automatic glazing

System used for linear workpiece transfers from one workstation to another.

Angle transfer unit

Angle transfer unit

Plant engineering solutions for automatic glazing

System used for angular workpiece transfers (3 movements) from one workstation to another. Simple and practical system for compact solutions.

shuttle transfer unit

shuttle transfer unit

Plant engineering solutions for automatic glazing

The shuttle transfer unit ensures automation of the workpiece loading-unloading phases, allowing a wide working area to be covered. Functional system especially suitable for large surfaces developing lengthwise.

Handling robot

Handling robot

Plant engineering solutions for automatic glazing

The key requirement of each cell today is relieving the operator from the most demanding operations. Anthropomorphic robots have become the number one go-to solution for workpiece handling and manipulation in automatic islands.

Gantry robots

Gantry robots

Plant engineering solutions for automatic glazing

A gantry loader is a wide-range transfer unit transferring workpieces to several lines or several levels within a single area. Dimensions and type of operation can be customised according to actual system requirements.

VISUS vision system

VISUS vision system

Plant engineering solutions for automatic glazing

System designed to recognise a set of previously programmed pieces indicating their position and orientation with respect to a sample piece.

Robot assisted rim glueing

Robot assisted rim glueing

Integrated solution in Sacmi High Pressure casting cells

If the rim is to be glued, the robot picks up the tool connected to the glue tank and applies the glue, and while waiting for the casting machine to complete its cycle, changes the tool by picking up the specially provide grippers.

Robot assisted demoulding

Robot assisted demoulding

Integrated solution in SACMI High Pressure casting cells

During demoulding from the casting machine, the interconnecting robot handles and manages a gripping tool specially provided and designed according to the type of workpiece.

Lines for acrylic sanitaryware production

As a leading manufacturer in the sanitaryware engineering industry, Gaiotto offers robot-assisted cells specifically designed for the production of acrylic sanitaryware - including shower trays, bathtubs, whirlpools and washbasins. With its 25-plus years of experience in the robotics and automation sector, Gaiotto is now able to manufacture any type of cell with different levels of automation. The core elements of the cells are the Gaiotto GA-2000 and GA-OL spraying robots designed to handle both resin and fibreglass (cutting/spraying) applications, generally as reinforcement of thermoformed sheets, and products such as Gel-Coat, suitable for coating moulds for washbasins or shower trays.

 

Lines for acrylic sanitaryware production

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